PERFORMANCE AND ELIMINATE UNEXPECTED BREAKDOWNS.
SERVICES
BiSA’s biggest contribution to your company is optimising your equipment-cost-of- operations. This means moving beyond the bearing: since 2010 we have also offered monitoring and problem-solving services.
We offer both individual services, customized plans, and turnkey solutions that include project management.
- Reduce downtime caused by unexpected breakdowns.
- Optimize equipment performance to reduce production losses.
- Reduces the need for in-house expertise.
- BiSA operates independently from OEMs and equipment manufacturers.
BiSA Circle of reliability products and services
Services Offered
CONDITION & VIBRATION MONITORING
Monitoring reduces the risk of premature failure, delivers visibility, detection, trend tracking, and performance records. This proactive approach reduces equipment damage and associated costs and extends the lifespan of all equipment.
BiSA personnel perform onsite services, and specialist laboratory services are outsourced to our partners for inclusion in your final reports. Having partnered with Schaeffler on technical services in Southern Africa, BiSA has access to the full range of condition and vibration monitoring equipment and accessories, as well as technical advice on practically anything that turns.
- Total asset management through our trademark Visual ArtisanTM vibration monitoring technology.
- On-site inspection, monitoring and reporting using precision hand- held vibration monitoring devices and accessories.
- Oil sampling, analysis and reporting to determine exact operating conditions and effectiveness of lubrication utilised in plant and equipment.
The BiSA Way: Preparation, Execution, Feedback and Follow-through
Dedicated Technical Services
DRIVE TRAIN ALIGNMENT & BALANCING OF ROTATING EQUIPMENT
A misaligned or imbalanced machine is one of the primary causes of equipment failure and consequent downtime. We assess your plant to determine what equipment is out of balance, and return it to a proper working condition. By performing on-site balancing, we eliminate the need to dismantle your machinery: our field technicians save customers both time and money.
Misalignment can lead to excessive wear on bearings and components and reduce equipment lifespan. Our field technicians make it right and offer the following benefits:.
- Reduce power consumption and heat generation.
- Reduce ongoing maintenance and associated costs.
- Balance-in-situ reduces downtime and minimizes disruption of operation
INSTALLATION & COMMISSIONING OF DRIVE TRAIN COMPONENTS
With almost 20 years of experience in bearings and anything that turns, BiSA is an expert in onsite removal, installation, and commissioning of equipment and components.
Bearings and bearing assemblies; gearbox exchanges; girth gear rotation; mill pinions, housings, seals; electric motors and pumps; crushers and crusher parts; fans; conveyor components.
With our experienced technicians on-call 24/7, there’s no need for expensive expertise on your payroll.
FULL GRINDING MILL INSPECTION & MAINTENANCE PACKAGES
BiSA offers customized mill inspection packages designed to detect problems early, restore rotating components to optimal performance, and ensure the overall health of your equipment.
Depending on your requirements, your package could include:
- Clean, inspect and regrease bearings.
- Clean, inspect and maintain couplings.
- Clean, inspect and maintain bearing housings and seals.
- Drive train alignment verification and correction.
- Inspect for damage to gear & pinion teeth.
- Inspect and assess concrete foundation structures, bolts etc.
- Lubrication system inspection, assessment, and repair.
- Inspect and replace missing or broken bolts.
CONCRETE STRUCTURAL INSPECTIONS & REPAIRS
BiSA offers a cost-effective alternative to rebuilding new structures. The right preparation and choice of materials will allow durable repairs to be made to worn, scaling or cracked concrete surfaces, allowing them to last longer.
We apply a consistent and systematic approach to identifying structural defects and repairing concrete structures that support heavy machinery and equipment.
TURNKEY PROJECTS
Having over two decades of experience with mining and processing equipment, BiSA offers project management services as well as major and minor repairs for large rotating machinery.
Our Field Services teams will take charge of your rebuild or new installation as per your requirements and manage the entire process including specialist contractors on-site and outsourcing engineering work to third-party firms.